Tubular heating elements cover a wide range of operating conditions — from a geyser element running at moderate, cyclical temperatures to a furnace element in sustained extreme heat — and the right tube grade depends on where your application sits on that range. We manufacture heating-element tube across our full 300 series (304, 316, 321, 310) and high-nickel alloys (Incoloy 800/825), so the grade you choose can be matched to your actual operating temperature and environment rather than defaulting to one option for every application.

Like our other tube, this is TIG welded for a clean, consistent seam, and the same ductility that lets stainless steel be bent and shaped extends directly to this application: the hairpin bends and coiled forms typical of immersion rod and cartridge heater elements depend on the tube taking a tight bend without cracking or thinning unevenly at the bend radius.

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Specifications

OD6mm to 25.4mm
Wall thickness0.4mm to 1mm
Grades304/304L, 316/316L, 321, 310, Incoloy 800, Incoloy 825
StandardsASTM A249, ASTM A269
FinishBright annealed, pickled, or polished — cut-to-length available

Cut-to-length, annealing, pickling, and polishing services are available — meaning you can receive heating-element tube ready for direct use in assembly rather than needing to arrange secondary processing yourself.

Where this tube is used

  • Immersion rod and geyser elements — the classic hairpin-bent form, where the tube is formed into a U-shape and inserted directly into the fluid being heated. Dimensional consistency across the bend is critical here, since an uneven wall thickness at the bend radius becomes the weak point in service.
  • Cartridge and finned heaters — compact, high-density heating elements where the tube's small diameter and tight wall-thickness tolerance directly affect heat transfer efficiency and how tightly the element can be packed into a limited space.
  • Furnace and oven elements — sustained high-temperature service where 310 or Incoloy's oxidation resistance matters most, often with a longer, straighter tube run than immersion applications.
  • Coil and band-style heaters — tube formed into a coiled configuration, again depending on consistent ductility through the bend to avoid cracking or wall thinning.

Which grade do you need?

GradeGeneral positioningTypically considered when
304/304LGood general corrosion resistanceModerate-temperature, general-purpose heating elements
316/316LAdds molybdenum for chloride/corrosion resistanceHeating elements in contact with more chemically aggressive fluids
321Titanium-stabilized for weld-zone integrity at sustained heatWelded elements operating at sustained elevated temperature
310Higher chromium-nickel content for oxidation resistanceHigh-temperature applications such as furnace and industrial heating elements
Incoloy 800/825Highest resistance to oxidation, carburization, and corrosive atmospheresThe most demanding combinations of extreme heat and/or corrosive environment

Grade selection for heating elements comes down primarily to operating temperature and environment — here's a general guide across our range. Talk to us about your specific application; this table is a starting point, not a substitute for confirming your exact requirement with us.

Incoloy 800/825 is part of our High-Nickel Alloys range — see the full High-Nickel Alloys table, which also covers Inconel, Hastelloy, and Monel for reference. 304/304L, 316/316L, and 321 are part of our 300 Series range.

Why source this tube from Austenite?

Common questions.

How do I choose the right grade for my heating element application?
Grade selection depends primarily on your operating temperature and environment. 304/316 suit moderate-temperature, general-purpose elements; 321 adds weld-zone stability for sustained heat; 310 and Incoloy 800/825 are typically chosen for the highest-temperature or most demanding environments. Tell us your operating conditions and we'll help confirm the right fit.
What size tube is typically used for immersion heater manufacturing?
We manufacture heating-element tube from 6mm to 25.4mm OD with 0.4mm to 1mm wall thickness, covering the common range used in immersion rod and industrial heating element manufacturing.
Do you supply cut-to-length tube for heating element manufacturers?
Yes — cut-to-length service is available, along with annealing, pickling, and polishing finishes.
What standards does your heating element tube meet?
We manufacture to ASTM A249 and A269, the standards most commonly specified for welded tube used in heating element and related process applications.
Can heating element tube be bent into tight coil or hairpin shapes without cracking?
Yes, when the correct grade and wall thickness are specified for the bend radius required — this is a normal part of manufacturing immersion rod and coil-style heating elements, and something we can advise on for your specific design.

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